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This paper describes the design of a manually operated granite stone crushing machine. This machine is targeted for people who are currently in the stone crushing business and use manual methods like the hammer and anvil. Due to the expensive nature of available stone crushers in Zimbabwe small-scale crushing business people cannot afford these machines and hence resort to primitive ways of crushing that are both tedious and potentially harmful. After careful analysis of current stone crushing methods and thorough study, a solution was developed that is safe, affordable and efficient. The developed solution addresses the needs of the hammer stone crushers and provides a viable alternative. The research was performed through experiments, the use of local libraries and site visits to stone crushing companies and various quarry sites that use the hammer and anvil approach. University laboratories were used to conduct experiments and determine minimum crushing forces needed for various granite stones. A portable stone crushing machine was then designed which meets the minimum crushing force of 225KN. An additional allowance of 10% to carter for safety of the machine and potential to crush other stones within range of the granite stone. The small scale granite stone crusher was designed to crush stones of approximately 25-135mm to about 24-20.2mm in size. SOLID WORKS was used as a stress analysis tool on the gear (main crushing part) to determine the regions where the gear experiences maximum force according to Von-Misses failure criteria. It was observed the inner diameter of the gear assembly and the gears themselves are prone to high stress which results in tearing off of the material in those regions

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